G E S C O G R O U P
 


 

Asset Integrity and RBI Analysis



Client:
RASHPETCO Petroleum COMPANY, ROSSITTA FIELD

  Scope of work:
Applying RBI on major the major pressure vessels and structure using Tischuk software {level I & II} according to API 580,581
 
Project Description:
  • Establish written scheme of examination for platform structure and pressure system work

  • Developing procedures for internal inspection of onshore/offshore Pressure system at Rosetta gas plant.

  • Perform external/internal inspection of onshore/offshore pressure equipment.
    Review of P&ID’s and other drawings for pressure system.

  • Review of field inspection reports for use in RBI analysis.

  • Collecting data on pressure system and manage the data base for gas plant written scheme of examination and risk based inspection.

  HISTORICAL DATA
  • Equipment listing
  • Equipment data gathering
  • Equipment coding
  • Equipment classification
  • Technical coding:
    • Failure codes.
    • Delay & shutdown reason codes
    • Maintenance type codes
    • Resources codes
  • Develop equipment maintenance tasks and procedures
  • Establish resources required to perform task/equipment
  • Establish master maintenance plan and relevant work order flow scheme
    Time Duration:
Project duration: 2 YEAR
 

Client:
GL, DUBAI.
El Rayan field
 
Scope of Work:
  • Review of, drawings, project documents, quality plans etc.
  • Review of material mill reports and traceability
  • Review of welding procedure specifications and witness the qualification tests
  • Review of welders qualifications records
  • Witness welders qualification tests
  • Follow-up the structural works to ensure compliance with GL rules and applicable codes and standards
  • Perform welding inspection
  • Review of NDT reports
  • supervise heat treatments on welds
  • Applying RBI on major the major pressure vessels and structure using CREDO software {level I & II } according to API 580,581
  • Review and study the client existing documents
Project Description:
  • Establish written scheme of examination for platform structure and pressure system work
  • Developing procedures for internal inspection of onshore/offshore Pressure system at El RAYAN field
  • Perform external/internal inspection of onshore/offshore pressure equipment.
  • Review of P&ID’s and other drawings for pressure system.
  • Review of field inspection reports for use in RBI analysis.
  • Collecting data on pressure system and manage the data base for gas plant written scheme of examination and risk based inspection.
  Time Duration:
Project duration: 3 Months

Client:
Egyptian Petrochemicals Co. [EPC Amerya, Alexandria, Egypt.

Project Description:
 Preparation of Company to Achieve the ASME U-Stamp

  Scope of Work:
  • Review and study the client existing documents Training, qualification and certification of Company NDE personnel.
  • Establishing Company written practice in accordance with SNT-TC-1A.
  • Establishing NDE procedures (RT, UT, MT, and PT) in accordance with ASME Code Section V.
  • Demonstrating the NDE procedures on a mockup demo items.
  • Establishing/Reviewing of Company Quality Manuals.
  • Reviewing NDE reports.
  • Reviewing of NDE Equipment Calibration procedures.
  • Conducting RBI Analysis on specific pressure vessels using AXP system (Level 1)
    Time Duration:
Project duration: 6 Months

Client:
Arabic Manufacturing of Utility Equipment, (AMUE) Sadat City, Egypt

 

Project Description:
Performing Welding Inspection and NDT on pipe Line Fabrication.
 

  Scope of Work:
  • Developing WPS.
  • Preparing PQR.
  • Performing WQT for Welders and Welding Operators.
  • Radiographic Inspection on 5% of the total Weld Joints.
  • Ultrasonic Inspection.
  • Visual Inspection on 100% of the total Welded Joints.
  • Welding Quality Control.
  • Performing WQT for Welders and Welding Operators.
  • Radiographic Inspection on 5% of the total Weld Joints.
  • Ultrasonic Inspection.
  • Visual Inspection on 100% of the total Welded Joints.
  • Welding Quality Control.
  • Conduct inspection and corrosion data acquisition for CREDO system.
    Time Duration:
Project duration: 6 Months

Client:
Great Man-made River Authority (GMRA), Benghazi, Libya
 

Project Description:
In-Service Inspection for Sarir Power Generation Station, (above-ground and under-ground fuel oil, gas, potable water, and fire fighting pipelines – different storage tanks – foam tanks)
 

  Scope of Work:
  • Review and study the client existing documents:
    • Engineering documents, drawings and specifications.
    • Vendors manuals
    • Manufacturers' catalogues.
    • Historical Data
  • Equipment listing
  • Equipment data gathering
  • Equipment coding
  • Equipment classification
  • Technical coding: Failure codes, Delay & shutdown reason codes, Maintenance type codes, Resources codes
  • Establish resources required to perform task/equipment
  • Establish master maintenance plan and relevant work order flow scheme
  • Performing NDT on tanks and pipe lines
    Time Duration:
Project duration: 12Months

Client:
San Stefano Complex Hotel Building, Alexandria,
  Scope of Work:
Review and study the client existing documents
Performing NDT on the steel structure.
 
Project Description:
Third Party Inspection (TPI) to control all manufactured Steel Structure Built-up Sections and Trusses.
  Time Duration:
Project duration: 3 years

Client:
National Steel Fabrication Co. [NSF] 6th of October City, Cairo, Egypt.
  


Project Description:
Preparation of Companies to Achieve the ASME U-Stamp

  Scope of Work:
  • Training, qualification and certification of Company NDE personnel.
  • Establishing Company written practice in accordance with SNT-TC-1A.
  • Establishing NDE procedures (RT, UT, MT, and PT) in accordance with ASME Code Section V.
  • Demonstrating the NDE procedures on a mockup demo items.
  • Establishing/Reviewing of Company Quality Manuals.
  • Reviewing NDE reports.
  • Reviewing of NDE Equipment Calibration procedures.
  • Representing the company during the ASME Joint
    Time Duration:
PROJECT DURATION: 3 MONTHS